Shot Blasting Machine Manufacturers
Shot blasting machine manufacturer in India. Shot blasting is in almost every industry that is in automotive, construction, rail, foundry, shipbuilding, aerospace, and many more. Shot blasting process is mainly for cleaning, induce strength known as shot peening. This blasting techniques provides major benefits for the protection & maintenance of steel and metal products. Finishree is the leading shot blasting machine manufacturer in India.
Shot blasting is most preferred process on metal surfaces before painting & coating. Also, this blasting process reveals any type of defects and errors. Shot blasting process increase life and strength of components.
In shot blasting process, important is to control the stream of abrasive media which is propelled towards the metallic or steel surface that need to blast clean. For this operation a device used called blast wheel. Blast wheel is the heart of machine which is located as per design. When this blast wheel rotates with the help of electric motor the abrasive media propelled towards component surface. After this process important is the media recovery and dust extraction. For media recovery we provide bucket elevator and media separator. And to extract dust we provide dust collector.
Basically shot blasting machine is used for surface preparation method which prevents metal cracking as well as for cleaning. In shot blasting process, shot blasting machine is use to remove rust, contaminants, debris, or continue that may influence metal strength. Shot blasting methods are having various other reasons likes eliminate rigid predicaments, burrs and scales operating as a catalyst for rust remover. Shot blasting is a intensified process for exterior surface styling, for this process various abrasive materials use such as copper slag, glass beads, quartz sand, steel shot, etc.
Types of Shot Blasting Machine
1.TUMBLAST TYPE SHOT BLASTING MACHINE
Door of the Tumblast shot blasting machine is opened and components are loaded onto the rubber conveyor belt of the tumblast machine manually/ with the help of loader. Then the door is being closed and shot blasting machine operation takes place. The abrasive media with high velocity falls upon the tumbling components and cleans them. The rubber conveyor belt or the metallic conveyor tumble type shot blasting machine the components gently and ensures appropriate exposure of the components. After the cleaning blast cycle is over, the blast wheel is shut off and door gets open. Standard Tumblast shot blasting machines are flexible, provides low-cost solutions to batch, clean tumble-proof components in the most efficient and economical way.
2.HANGER TYPE AIRLESS SHOT BLASTING MACHINE
Hanger type shot blasting machine is named hanger type because in this type of machine components will be hanged on the hanger (hanger is made as the job/components) and can be rotated, During running condition hanger gets rotates so it called as spinner hanger shot blasting machine. In hook type shot blasting or spinner hanger type shot blasting machine are mounted on the doors of hanger type shot blasting machine. For the blasting operation, door of the machine is opened where blasting is done & components are loaded. Then the door got closed and 2 no. blast wheels start their operation to throw the shots / abrasive media on the rotating components loaded on the spinner hanger of shot blasting machine. Then after completion of cycle time we can found the components are shot blasted homogenously all around the rotating hanger and thus clean the jobs effectively. Once the cycle get over blast wheels of shot blasting machine gets shut off and door is opened for unloading of components.
3.SWING TABLE TYPE SHOT BLASTING MACHINE
Hanger type shot blasting machine is named hanger type because in this type of machine components will be hanged on the hanger (hanger is made as the job/components) and can be rotated, During running condition hanger gets rotates so it called as spinner hanger shot blasting machine. In hook type shot blasting or spinner hanger type shot blasting machine are mounted on the doors of hanger type shot blasting machine. For the blasting operation, door of the machine is opened where blasting is done & components are loaded. Then the door got closed and 2 no. blast wheels start their operation to throw the shots / abrasive media on the rotating components loaded on the spinner hanger of shot blasting machine. Then after completion of cycle time we can found the components are shot blasted homogenously all around the rotating hanger and thus clean the jobs effectively. Once the cycle get over blast wheels of shot blasting machine gets shut off and door is opened for unloading of components.
4.TUNNEL TYPE SHOT BLASTING MACHINE
a. Finishree Tunnel type airless shot blasting machine, 'tunnel type' with number of blast wheels varies according to the production output required. This is mostly used to clean the long structural, channels, angles, plates, gratings, pipes etc.
b. For large production output in our shot blasting machine in terms of surface treatment. The opening of the tunnel and number of blast wheels, depend upon the structure of the job for attaining 100% finish.
c. Main part of the machine includes blast wheels to throw shots for giving high production output, roller conveyor for job conveying and media recovery process consists of bucket elevator, screw conveyors, rotary screen separators etc.
d. Different type of dust collector use in tunnel type shot blasting machine like fabric bag type dust collector, pleated filter dust collector, Pulse jet dust collector, etc to remove dust from shot blasting chamber.
e. The tunnel type airless shot blasting machine has major applications in cleaning the long structures like angles, channels, beams and flat structures like plate, gratings etc. to obtain the finish SA2.5.
f. In our tunnel type shot blasting machine, we provides heavy duty all welded cabinets is manufactured out of prime quality heavy duty steel plate & mounted rigid structural steel frame work. Manganese steel liners are fitted in direct and indirect blast zones of the cabinet. Manganese lining will be fully covered or partially covered depend on customer requirement.
5.LPG/CNG GAS CYLINDER SHOT BLASTING MACHINE
LPG/CNG cylinder shot blasting machine used to clean the steel cylinder by blasting still shots/grits through blast wheels. This cylinders receives steel shots while passing through blasting chamber and during that time cylinders also got rotates because of diabolic roller. That why 100% area of cylinder got covers during blasting.
6.ROD PIPE TUBE BRIGHT BAR CLEANING SHOT BLASTING MACHINE
In this shot blasting machine, the pipe is kept on inside of skew conveyor system. This pipes are transferred into work chamber in rotating condition. In work chamber 2 no. of blast wheel station which fire abrasive on rotating pipe. The pipes got duly blast cleaned while passing through blast chamber. After blasting pipe come out from outlet & removed manually or automatic. In machine we have provided inlet & outlet vestibules to trap escaping shots. To remove dust we provide different type of duct collectors as per customer demand.
7.PLATE CLEANING SHOT BLASTING MACHINE
In this shot blasting machine, the pipe is kept on inside of skew conveyor system. This pipes are transferred into work chamber in rotating condition. In work chamber 2 no. of blast wheel station which fire abrasive on rotating pipe. The pipes got duly blast cleaned while passing through blast chamber. After blasting pipe come out from outlet & removed manually or automatic. In machine we have provided inlet & outlet vestibules to trap escaping shots. To remove dust we provide different type of duct collectors as per customer demand.
8.STONE SHOT BLASTING MACHINE
The stone shot blasting machine has many blast wheels for throwing shots on the stones slab to be finished. The stone slabs or granite or marble moved on specific conveyor with respective speed to get desired texture or finish on the stone slab. To get the special effect on surface of stone need to control speed of conveyor & blast wheel. The loading and unloading unit for the stone slab can also be combined with the machine as per customer requirements.
9.BLAST ROOM
Blast room equipment’s used in variety of industrial application where surface preparation is required before protective coating. The surface of job is cleaned by a mixture of abrasive & high pressure compressed air.
Finishree offers various types of blast room design as per customer’s requirement, production capacity, safety and environment concern of each customers. Layout of blast room is always different for different customers.
Blast Room the Enclosure
The blast room enclosure is of steel structure having facility of ventilated & illuminated for enclosed abrasive blasting and also it is fully sealed, dust tight. The enclosure stands of its own structure without any support from surrounding. The size of enclosure depends on
• The Size Of The Job
• Number Of Operators
• Production output
10.PAINT BOOTH
Spray booth is an investment that pays rich dividends by providing superior quality finish, increase in productivity & better working conditions
What is the function of the paint booth?
• To Avoid Pollution.
• To collect the over spray and to exhaust clean air.
• To provide clean air to the operator.
• To treat the over spray in a way that sludge is formed and disposed of.