External Pipe Cleaning Shot Blasting Machine
The External Pipe Cleaning Shot Blasting Machine or External pipe descaling equipment is designed specifically for cleaning pipes. Here's a breakdown of its operation:
1. Pipe Placement:
Pipes are positioned on the inward side of the Screw conveyor unit, which transports them into the work chamber of the pipe shot blasting equipment.
2. Work Chamber Configuration:
Within the work chamber, there are 2 bottom-mounted blast wheel positions strategically placed to direct abrasive media from the bottom side of the rotating pipe.
3. Shot Blasting Process:
As the pipes move through the work chamber, the blast wheels release abrasive media onto the pipes' surfaces. The rotation of the pipes ensures thorough shot blasting coverage.
4. Cleaning Action:
The pipes undergo shot blast cleaning as they pass through the blast stream area, effectively removing impurities, scale, and contaminants from their surfaces.
5. Exit and Manual Removal:
Once the shot blasting process is completed, the cleaned pipes exit from the terminal portion of the equipment, where they are manually removed.
A pipe shot blasting machine is a specialized industrial equipment used for surface treatment and cleaning of steel pipes. Here's an overview of its key components and functions:
Components:
Conveyor System: This moves the steel pipes through the blasting chamber at a controlled velocity. The speed ensures uniform blasting across the pipe's surface.
Blasting Unit: Typically comprises turbines or wheels that propel abrasive media (like steel shots, copper slag, etc.) onto the pipe's surface at high velocity to remove rust, scale, or contaminants.
Rubber Screens: Placed strategically to trap and recirculate the abrasive media that might escape during the blasting process.
Inlet and Outlet: These are the entry and exit points for the pipes into and out of the blasting machine.
Functionality:
Surface Preparation: The machine's primary function is to clean the surface of steel pipes, preparing them for various applications like painting, coating, or welding.
Abrasive Blasting: It uses high-velocity abrasive particles propelled against the pipe's surface to remove rust, mill scale, old paint, and other contaminants, ensuring a clean surface.
Uniform Treatment: The controlled conveyor velocity and the arrangement of the blasting unit ensure even treatment across the entire length and circumference of the pipe.
Media Recovery: The rubber screens prevent the loss of abrasive media, allowing for its collection and reuse, reducing waste and cost.
Importance:
Efficiency: Ensures efficient and consistent cleaning of pipes, reducing manual labor and time.
Quality Control: Provides a uniform and high-quality surface finish on pipes, meeting industry standards.
Cost-Effectiveness: Reduces material waste by recycling abrasive media and minimizes rework due to consistent surface preparation.
Maintenance:
Regular maintenance of a pipe shot blasting machine includes cleaning and inspecting the conveyor system, checking abrasive media levels, ensuring proper functioning of turbines/wheels, and replacing worn-out parts for optimal performance. These machines play a vital role in industries like manufacturing, construction, and pipeline production, ensuring that steel pipes meet required standards and specifications for various applications.
Types of Pipe Shot Blasting Machine
1. Airless Pipe Shot Blasting Machine:
Features: The Diabola Shot Blasting Machine likely operates without using compressed air, hence the term "airless." It's suitable for achieving surface preparation without relying on air pressure for propelling abrasives.
Customization: It can be manufactured to suit specific client specifications, ensuring it meets their exact requirements.
Availability: Offered in the market at reasonable rates, making it accessible for various industries requiring such surface treatment equipment.
2. Air Operated Shot Blasting Machine:
Variants: This category encompasses various types: Water Curtain Type, Semi Down Draft Type, End Draft Type, and Down Draft Type.
Functionality: These machines operate using compressed air and come in different configurations to suit different operational needs.
Attributes: Known for qualities like longer service life, corrosion resistance, and high compressive strength.
Customization: Available in both standard and customized forms, catering to the specific needs of diverse industries and applications.
Each type of machine seems tailored to different needs and preferences within the surface treatment industry. The choice between airless and air-operated machines often depends on factors such as the nature of the workpiece, desired surface finish, efficiency, and the specific requirements of the application.
Types of pipe shot blasting machines based on the area they focus on cleaning: external and internal pipe shot blasting machines.
1. External Pipe Shot Blasting Machines:
Purpose: Specifically designed for cleaning the external surface of pipes.
Sizes Available: Available for various pipe diameters ranging from 2 inches to 130 inches.
Usage: Widely used for cleaning both new and used pipes utilized in oil, gas, or waterline applications.
Cleaning Process: Removes mill scale from new pipes and eliminates rust and corrosion from used pipes.
Benefits: Provides a uniformly cleaned surface, enhancing inspection capabilities and creating a better bonding area for subsequent coating applications.
2. Internal Pipe Shot Blasting Machines:
Purpose: Focuses on cleaning the interior surface of pipes.
Cleaning Principle: Operates on the air blast principle, utilizing a lance sand blasting nozzle.
Handling System: Can be equipped with an inlet and outlet conveyor and handling system for efficient operation.
Usage: Widely used for cleaning both new and used seamless steel tubes.
Advantages: The shot-blasted interior surface enhances bonding for final coating applications.
Both types serve critical functions in the pipeline industry, ensuring the cleanliness and integrity of pipes used in various applications. External machines prepare the outer surface by removing scale, rust, or corrosion, while internal machines ensure the cleanliness of the interior for optimal performance and coating adhesion.
These specialized machines cater to different parts of the pipeline maintenance or manufacturing process, contributing to the longevity and reliability of pipelines used in diverse industries such as oil, gas, water, and more.
Pipe Shot Blasting Machine Also Called As
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External pipe shot blasting machine caters to both continuous production and batch work processes. As the forefront Manufacturer of Shot Blasting Machines in India, we also hold a leading position as shot blasting machine manufacturers in Maharashtra. Our commitment lies in delivering top-notch quality machines to meet diverse industrial needs at affordable prices.
External pipe Shot Blasting Machine price in India
Finishree equipments Pvt. Ltd. is a leading Manufacturer, Supplier & Exporter of Shot Blasting Solutions Provider. We are a ISO certified shot blasting machine manufacturer. Also, we are a trust seal verified supplier and manufacturer of Shot blasting machine manufacturer in India and in Maharashtra.
Products Offered: Airless Shot Blasting Machines:
Swing table type shot blasting machine, Tumblast type shot blasting machine, Rotary barrel shot blasting machine, Spinner hanger shot blasting machine, Pipe shot blasting shot blasting machine, Internal pipe shot blasting machine, Plate shot blasting machine, Stone shot blasting machine, LPG cylinder shot blasting, CNG cylinder shot blasting, Bar blasting machine, Bar shot blasting machine, Coil shot blasting machine, Abrasive blasting machine, Tunnel type shot blasting machines, Online bar blasting machine, Tumblast Shot Blasting Machine, Surface Refinement, Material Surface Treatment, Tumbling Shot Blasting, Precision Surface Finishing, Metal Component Refinement, Surface Texture Customization, Material Descaling
Air Operated Shot Blasting Machines:Portable shot blasting, Sand blasting machine, Grit blasting machine, Cabinet type pressure blasting machine, Cabinet type suction blasting machine, Cabinet type wet blasting machine, pressure blasting machine, suction blasting machine, Alluminium oxide blasting machine, Glass bead blasting machine, copper slag blasting machine.
Blast room systems:Blast cleaning and finishing system, Automatic blast room system, Semi-automatic blast room system, Manual blast room, Mechanical recovery system, Pneumatic recovery system, H-shape recovery system, full floor recovery system, Airless blast room system, robotic blast enclosure system, container blast room system, vaccum recovery system.
Paint spray booth type:Down Draft Design, Linear / Cross Draft Design, Semi Down Draft Design, Dry /Closed Open Type Paint Spray Booths for Components, Paint Fume Extraction Booth, Wet type — Water Circulation / Curtain or Water Wash Type, Down Draft Type Rooms with Water Circulation Systems, Wet Water Curtain Type Exhaust System for Blast Room, Side Wall Water Curtain Type Powder coatings booths, Ovens, Baking Oven, Pressurized paint cum baking oven, sand Blasting nozzle, thermal spray gun, metalizing gun, zinc spray gun, arc spray gun, abrasive media
Industrial ovens: All types of Industrial ovensPowder curing oven, Paint drying oven, Water drying oven, Gas fire oven, oil fire oven, Electric heater oven, IR heater oven, Straight oven, camel back oven, A-zone oven, Batch type oven, oven recuperation system, Baking oven, continuous oven, Infrared Oven
Powder coating booths: Open-Faced Powder Coating Booth, Enclosed Powder Coating Booth, Pass-Through Powder Coating Booth, Recovery Powder Coating Booth, Pollution Control Equipment’s / Air pollution control equipment’s:Dust extraction system, Fume extraction system, Portable dust collector, Cyclone and bag type dust collectors, Electrostatic precipitator, pulse jet type dust collector, Cartridge type dust collector, Pleated type dust collector, Air blowers, GI ducting, MS ducting, Smoke extractor, foundry dust collectors, Knock off area duct collector, etc
Services Provided:
Nationwide Service Coverage: Serving industrial areas and cities across India.We provide service in all cities in India and also in all industrial areas in India as External
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Commitment:
Quality Assurance: Offering top-notch quality equipment.Affordability: Competitive prices without compromising quality.
Customer Service: Providing low-cost services with a focus on quality and customer satisfaction.
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