Coil Shot Blasting Machine
The Coil Shot Blasting Machine serves a crucial role in the preparation of steel
wire rod coils by efficiently removing scale layers, a
residue from hot rolling, which, if not treated, can impact wire drawing and
final surface quality. Traditionally, pickling was employed
for scale removal but was gradually replaced by mechanical descaling due to
pollution concerns and the desire for enhanced performance.
This mechanical descaling provides a smoother surface and meets stringent
pollution regulations, making it an environmentally friendly process.
The Coil Shot Blasting Machine offers customized solutions for descaling wire in
coils, allowing tailored adjustments in wheel number and
positioning to achieve precise coverage. With automatic and manual operation
modes, this machine accommodates various materials and is
designed as a wheel blasting system. Available in double-door configurations, it
boasts a capacity of 100 tons per day, specifically
catering to wire rod-coil blasting needs
Coil Shot Blasting Machine:
Here are the technical specifications of the Wire Rod Coil Descaling
Machine:
Wire Diameter Range: Φ 4~Φ 40mm
Inner Diameter of Coil: Φ 800-1100mm
Outer Diameter of Coil: Φ 1200-1400mm
Maximum Load Capacity of Mandrel: 2700kg
Wire Rod Coil Handling Type: Cantilever mandrel loading
One mandrel inside the blasting chamber rotates clockwise for 15 seconds and
then counterclockwise for 15 seconds during blast descaling, controlled by
PLC. Rotation time for each direction is adjustable.
The other outdoor cantilever mandrel handles loading and unloading.
Productivity: 7-15 minutes per cycle
Effective Length of Mandrel: 1800mm-3800mm (customizable)
Rotation Speed: 10-20 r/min (frequency control)
The Wire Rod Coil Descaling Machine Offers Several Benefits and Features:
1. Rust and Scale Removal: Specifically designed for blast cleaning
wire rod coils, it efficiently eliminates rust, heat scale, and
corrosion from the coil's surface.
2. Surface Quality Enhancement: Through the blasting process, it
achieves exceptional surface quality, reaching derust grades up to Sa2.5 and
surface roughness grades ranging from Ra6.3μm to Ra12.5μm.
3. Economic Advantage: Compared to traditional pickling methods, this
machine offers economic benefits, likely in terms of reduced operational
costs and resource utilization.
4. Environmentally Friendly: It aligns with environmental concerns by
providing a more eco-friendly solution than traditional pickling methods,
minimizing the use of chemicals and reducing environmental impact.
5. High Efficiency: The machine showcases high efficiency in its
surface treatment process, potentially increasing throughput and reducing
processing time.
In summary, the Wire Rod Coil Descaling Machine stands out for its ability
to efficiently remove rust and scale, enhance surface quality, provide
economic benefits, ensure environmental friendliness, and offer high
operational efficiency compared to traditional pickling treatments.
The Wire Rod Coil Descaling Machine finds its primary application in surface
preparation for coil wire rods, specifically focusing on:
1. Rust and Heat Scale Removal:
The machine efficiently eliminates rust and heat scale from the surface of
coil wire rods. This process is crucial to ensure the removal of any
oxidation or impurities that might affect the final product's quality.
2. Corrosion Removal:
It effectively tackles corrosion, safeguarding the wire rod coils from any
existing corrosion and preventing future corrosion-related issues. This is
essential to maintain the integrity and longevity of the wire rod coils.
3. Cleaning:
Providing a thorough cleaning process, the machine ensures that the wire rod
coils are free from contaminants and impurities, contributing to better
surface quality and subsequent manufacturing processes.
Overall, the Wire Rod Coil Descaling Machine plays a pivotal role in
preparing wire rod coils by addressing issues related to rust, heat scale,
corrosion, and overall cleaning, ensuring the surface quality meets required
standards for further industrial applications.
The Shot Blasting Cabinet offers several key features:
1. Robust Construction:
Fabricated using high-strength steel plates and profile steel, ensuring a
durable and rigid structure for the machine.
2. Optimized Blast Wheel Layout:
Utilizes a 3-D dynamic simulation design for blast wheel layout, ensuring
the optimal angle and distance for shot blasting, enhancing efficiency.
3. High Manganese Steel Guard Liner:
Incorporates easy replaceable high manganese steel guard liners in the hot
blasting zone, capable of withstanding shot blasting hardness up to 60HRC.
Overlapped liner blocks inside the blasting chamber prevent direct hits by
high-speed blasting media.
4. Enhanced Cleaning Efficiency:
Maximizes impact toughness to utilize the kinetic energy of the shot for
continuous blasting, significantly improving the efficiency and quality of
the cleaning process.
5. Wear-Resistant Perforated Saddle Plate:
Deploys high chrome wear-resistant perforated saddle plates at the bottom of
the blasting chamber. These plates facilitate the appropriate entry of used
blasting media into the abrasive recycle system while safeguarding the
bottom screw conveyor from damage.
Overall, the Shot Blasting Cabinet is designed with a sturdy build,
optimized blast wheel layout, durable guard liners, and effective bottom
plates to ensure efficient and high-quality shot blasting while minimizing
potential damage to internal components.
Coil Shot Blasting Machine at low prices with the best quality.
We offer high-quality Coil shot blasting machines at competitive prices
across multiple regions including India, Dubai, Abu Dhabi, Oman, Saudi
Arabia, Bahrain, Tanzania, Bangladesh, Nepal, Sri Lanka, Bhutan, Thailand,
Cambodia, and Indonesia. The Coil type shot blasting machine caters to both
continuous production and batch work processes. As the forefront
Manufacturer of Shot Blasting Machines in India, we also hold a leading
position as shot blasting machine manufacturers in Maharashtra. Our
commitment lies in delivering top-notch quality machines to meet diverse
industrial needs at affordable prices.
Coil Shot Blasting Machine price in India
Finishree equipments Pvt. Ltd. is a leading Manufacturer, Supplier &
Exporter of Shot Blasting Solutions Provider. We are a ISO certified shot
blasting machine manufacturer. Also, we are a trustseal verified supplier
and manufacturer of Shot blasting machine manufacturer in India and in
Maharashtra.
Products Offered: Airless Shot Blasting Machines:
Swing table type shot blasting machine, Coil type shot blasting machine,
Rotary barrel shot blasting machine, Spinner hanger shot blasting machine,
Pipe shot blasting shot blasting machine, Internal pipe shot blasting
machine, Plate shot blasting machine, Stone shot blasting machine, LPG and
CNG cylinder shot blasting, Bar blasting machine / Bar shot blasting
machine, Coil shot blasting machine, Abrasive blasting machine, Tunnel type
shot blasting machines, Tumblast type shot blasting machine.
Coil Shot Blasting Machine, Surface Refinement, Material Surface Treatment,
Tumbling Shot Blasting, Precision Surface Finishing, Metal Component
Refinement, Surface Texture Customization, Material Descaling
Air Operated Shot Blasting Machines:
Portable shot blasting, Sand blasting machine, Grit blasting machine,
Cabinet type pressure blasting machine, Cabinet type suction blasting
machine, Cabinet type wet blasting machine
Other Equipment:
Blast room systems, Shot blasting room, Paint spray booths, Paint booth
Paint spray booth type- Down Draft Design, Linear / Cross Draft Design, Semi
Down Draft Design, Dry /Closed Open Type Paint Spray Booths for Components,
Paint Fume Extraction Booth, Wet type — Water Circulation / Curtain or Water
Wash Type, Down Draft Type Rooms with Water Circulation Systems, Wet Water
Curtain Type Exhaust System for Blast Room, Side Wall Water Curtain Type
Paint Booths
Powder coatings booths, Ovens, Baking Oven, Pressurized paint cum baking
oven, sand Blasting nozzle, thermal spray gun, metalizing gun, zinc spray
gun, arc spray gun, abrasive media
Pollution Control Equipment’s / Air pollution control equipment’s
Dust extraction system, Fume extraction system, Portable dust collector,
Cyclone and bag type dust collectors, Electrostatic precipitator, pulse jet
type dust collector, Cartridge type dust collector, Pleated type dust
collector, Air blowers, GI ducting, MS ducting, Smoke extractor, foundry
duct collectors, Knock off area duct collector, etc
Services Provided:
Nationwide Service Coverage: Serving industrial areas and cities across
India.
We provide service in all cities in India and also in all industrial areas
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Commitment:
Quality Assurance: Offering Top Notch Quality Equipment.
Affordability: Competitive Prices Without Compromising Quality.
Customer Service: Providing Low-Cost services with a Focus on Quality
and Customer Satisfaction.
For inquiries, low-cost services, and top-quality shot blasting equipment,
contact Finishree Equipment’s Pvt Ltd. today!